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</o:shapelayout></xml><![endif]--></head><body lang=EN-US link=blue vlink=purple style='tab-interval:.5in;word-wrap:break-word'><div class=WordSection1><p class=MsoNormal><span style='mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman"'>About ten years ago, the Triangle Tech Shop built a big vacuum former machine that worked pretty well.<span style='mso-spacerun:yes'> </span>The main purpose was making cosplay costumes for androids and star wars characters that people could wear. <o:p></o:p></span></p><p class=MsoNormal><span style='mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman"'><o:p> </o:p></span></p><p class=MsoNormal><span style='mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman"'>It was kind of a upscaled version of the old Mattel Toy one as described by the last poster.<span style='mso-spacerun:yes'> </span>I never used it but I did watch its progress – maybe others were closer to the details.<o:p></o:p></span></p><p class=MsoNormal><span style='mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman"'><o:p> </o:p></span></p><p class=MsoNormal><span style='mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman"'>It could handle square stock up to about 30 inches on a side.<span style='mso-spacerun:yes'> </span>It had a frame made of two squares of welded angle iron that just fit into one another.<span style='mso-spacerun:yes'> </span>You would put the plastic into the larger and then clamp the other angle iron square on to secure it.<span style='mso-spacerun:yes'> </span>It pivoted side to side like a book to get off the heat and onto the vacuum quickly.<span style='mso-spacerun:yes'> </span>The heater was made up of some industrial quartz heater tubes- surplus probably.<span style='mso-spacerun:yes'> </span>The vacuum side was made on the right side with a regular but big shop vacuum.<span style='mso-spacerun:yes'> </span>You’d heat the plastic over the heaters with your pattern (wood usually)<span style='mso-spacerun:yes'> </span>on the right side vacuum platform- this was just a squat MDF box with a lot of holes in the top.<span style='mso-spacerun:yes'> </span>When the plastic started to droop, you would flip on the vacuum, flip the floppy plastic on over the pattern- the vacuum would pull the plastic down over the pattern and the part would cool in a few minutes.<span style='mso-spacerun:yes'> </span>It worked pretty well, they made a half dozen Star Wars Storm Trooper Costumes.<span style='mso-spacerun:yes'> </span>I was surprised how easy it really was and impressed with the results.<span style='mso-spacerun:yes'> </span>They did it in stages with a lot of experimental versions.<o:p></o:p></span></p><p class=MsoNormal><span style='mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman"'><o:p> </o:p></span></p><p class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'><span style='font-size:10.0pt;mso-ascii-font-family:Calibri;mso-fareast-font-family:"Times New Roman";mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman";mso-no-proof:yes'>Regards,<br>John M. Wettroth<o:p></o:p></span></p><p class=MsoNormal style='mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'><span style='font-size:10.0pt;mso-ascii-font-family:Calibri;mso-fareast-font-family:"Times New Roman";mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman";mso-no-proof:yes'>E: jwet@mindspring.com<br>M: </span><span style='font-size:10.0pt;font-family:"Segoe UI Emoji",sans-serif;mso-fareast-font-family:"Segoe UI Emoji";mso-bidi-font-family:"Segoe UI Emoji";mso-no-proof:yes'>(</span><span style='font-size:10.0pt;mso-ascii-font-family:Calibri;mso-fareast-font-family:"Times New Roman";mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman";mso-no-proof:yes'>919) 349-9875 <br>H:<span style='mso-spacerun:yes'> </span>(984) 329-5420</span><span style='mso-ascii-font-family:Calibri;mso-fareast-font-family:"Times New Roman";mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman";mso-no-proof:yes'><o:p></o:p></span></p><p class=MsoNormal><span style='mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:"Times New Roman"'><o:p> </o:p></span></p><div style='border:none;border-top:solid #E1E1E1 1.0pt;padding:3.0pt 0in 0in 0in'><p class=MsoNormal><b><span style='mso-fareast-font-family:"Times New Roman"'>From:</span></b><span style='mso-fareast-font-family:"Times New Roman"'> TriEmbed <triembed-bounces@triembed.org> <b>On Behalf Of </b>Mike Lisanke via TriEmbed<br><b>Sent:</b> Tuesday, December 20, 2022 9:56 PM<br><b>To:</b> Charles West <charlesryanwest@gmail.com><br><b>Cc:</b> triembed@triembed.org<br><b>Subject:</b> Re: [TriEmbed] Anyone know a good way to get access to a vacuum forming machine?<o:p></o:p></span></p></div><p class=MsoNormal><o:p> </o:p></p><div><p class=MsoNormal>Charles, <o:p></o:p></p><div><p class=MsoNormal><o:p> </o:p></p></div><div><p class=MsoNormal>Hope everything is going great for you and yours.<o:p></o:p></p></div><div><p class=MsoNormal>I recall as a child using this...<o:p></o:p></p></div><div><p class=MsoNormal><a href="https://www.ebay.com/b/Mattel-Vacuform/727/bn_7114054425">https://www.ebay.com/b/Mattel-Vacuform/727/bn_7114054425</a><o:p></o:p></p></div><div><p class=MsoNormal>much later in life but still years ago, I've watched DIY Youtube videos on vacuum forming. <o:p></o:p></p></div><div><p class=MsoNormal>I was interested in the tech and was surprised that a great number of vacuum draw holes was Not needed. <o:p></o:p></p></div><div><p class=MsoNormal>But still it all depends on the size and requirements of the product.<o:p></o:p></p></div><div><p class=MsoNormal>Your product idea seems to fit in the vacuform size and pin spacing. <o:p></o:p></p></div><div><p class=MsoNormal>as I recall (after very long time) it had a great number of tiny pinholes in its forming platen.<o:p></o:p></p></div><div><p class=MsoNormal>I held thin plastic sheets in a metal frame which is held against a heater (opposite of the forming platen) <o:p></o:p></p></div><div><p class=MsoNormal>which is then swung into place for vacuum pump down. <o:p></o:p></p></div><div><p class=MsoNormal>Anyway, I hope the story helps. <o:p></o:p></p></div><div><p class=MsoNormal>I haven't worked on implementing my own (yet) because there's so much manufacturing tech to look at/choose!<o:p></o:p></p></div></div><p class=MsoNormal><o:p> </o:p></p><div><div><p class=MsoNormal>On Tue, Dec 20, 2022 at 9:31 PM Charles West via TriEmbed <<a href="mailto:triembed@triembed.org">triembed@triembed.org</a>> wrote:<o:p></o:p></p></div><blockquote style='border:none;border-left:solid #CCCCCC 1.0pt;mso-border-left-alt:solid #CCCCCC .75pt;padding:0in 0in 0in 6.0pt;margin-left:4.8pt;margin-top:5.0pt;margin-right:0in;margin-bottom:5.0pt'><div><div><p class=MsoNormal>Hello!<o:p></o:p></p></div><div><p class=MsoNormal><o:p> </o:p></p></div><div><p class=MsoNormal>I'm kinda all over the place project wise (apologies Paul), but one of the things I am working on right now is a Phase 1 STTR grant from NASA for a new solar sail material.<o:p></o:p></p></div><div><p class=MsoNormal><o:p> </o:p></p></div><div><p class=MsoNormal>As part of that, I'm trying to figure out the barriers to implementing a new solar sail design called a "space tow". It's composed of a bunch of little solar sails all strung together like sled dogs to pull on something.<o:p></o:p></p></div><div><p class=MsoNormal><o:p> </o:p></p></div><div><p class=MsoNormal>As part of that, I am trying to see whether it's possible to form corrugations in a thin plastic sheet (1-5 microns thick) so that it has some rigidity and won't need reinforcement to stay planar.<o:p></o:p></p></div><div><p class=MsoNormal><o:p> </o:p></p></div><div><p class=MsoNormal>As part of that, I would like to try vacuum forming one of the sheets and see if that can produce the desired change in shape.<o:p></o:p></p></div><div><p class=MsoNormal><o:p> </o:p></p></div><div><p class=MsoNormal>... as part of that, I need to find, make or buy a vacuum forming machine and give it a go.<o:p></o:p></p></div><div><p class=MsoNormal><o:p> </o:p></p></div><div><p class=MsoNormal>TL;DR:<o:p></o:p></p></div><div><p class=MsoNormal>Does anyone know where I could find a vacuum forming machine that I could use or about their experience homebrewing one?<o:p></o:p></p></div><div><p class=MsoNormal><o:p> </o:p></p></div><div><p class=MsoNormal>Thanks,<o:p></o:p></p></div><div><p class=MsoNormal>Charlie<o:p></o:p></p></div></div><p class=MsoNormal style='margin-bottom:12.0pt'>_______________________________________________<br>Triangle, NC Embedded Interest Group mailing list<br><br>To post message: <a href="mailto:TriEmbed@triembed.org" target="_blank">TriEmbed@triembed.org</a><br>List info: <a href="http://mail.triembed.org/mailman/listinfo/triembed_triembed.org" target="_blank">http://mail.triembed.org/mailman/listinfo/triembed_triembed.org</a><br>TriEmbed web site: <a href="https://TriEmbed.org" target="_blank">https://TriEmbed.org</a><br>To unsubscribe, click link and send a blank message: mailto:<a href="mailto:unsubscribe-TriEmbed@bitser.net" target="_blank">unsubscribe-TriEmbed@bitser.net</a>?subject=unsubscribe<br>Searchable email archive available at <a href="https://www.mail-archive.com/triembed@triembed.org/" target="_blank">https://www.mail-archive.com/triembed@triembed.org/</a><o:p></o:p></p></blockquote></div><p class=MsoNormal><br clear=all style='mso-special-character:line-break'><o:p></o:p></p><div><p class=MsoNormal><o:p> </o:p></p></div><p class=MsoNormal>-- <o:p></o:p></p><div><p class=MsoNormal>Best regards, Mike<o:p></o:p></p></div></div></body></html>